Sonavi Plastosonic Electricals Pvt. Ltd. provides steam distillation plants for essential oil production, herbal processing, aroma extraction, and other plant-based extraction applications.
As a steam distillation plant manufacturer in Delhi, we focus on understanding the raw material, required production capacity, process needs, and level of automation before recommending a suitable system.
From a compact setup for small-batch production to an industrial batch distillation system, our goal is simple: provide practical equipment that supports efficient extraction, smooth operation, and reliable production.
No two extraction businesses have exactly the same requirements. The right plant depends on what you want to process, how much raw material you handle, and your expected production volume.
As a steam distillation unit manufacturer in India, Sonavi Plastosonic can develop systems around different production and process requirements.
A small system can be suitable for:
If you are looking for a small scale steam distillation plant manufacturer, share your raw material and expected batch size with our team so that the system can be planned around your actual requirement.
A 100-litre configuration may suit businesses that need a compact system for pilot batches or smaller commercial production.
Instead of selecting a plant only by vessel size, buyers should also consider the type and bulk density of the botanical material, steam requirement, condenser design, available utilities, and desired production cycle.
If you are searching for a 100 litre steam distillation plant manufacturer, our team can discuss the required configuration based on your process.
Larger systems can be developed for businesses processing higher volumes of botanical raw material.
Plant configuration can be planned around:
Automation can help operators manage selected process parameters with better control and repeatability.
As an automatic steam distillation plant manufacturer in India, Sonavi Plastosonic can discuss suitable automation based on the size, application, and operating needs of the project.
A steam distillation plant is an extraction system in which steam passes through botanical material to carry volatile compounds, including essential oils. The vapour is then cooled in a condenser and collected as liquid. An oil separation system is used to separate the essential oil from the water phase.
In simple words:
Botanical Material → Steam → Oil Vapour → Condensation → Oil & Water Separation → Essential Oil
This steam extraction process is commonly associated with the processing of aromatic plant materials and essential oils.
Understanding the process helps buyers choose the right equipment.
Leaves, flowers, herbs, seeds, roots, or other suitable botanical materials are loaded into the extraction vessel.
The loading method and vessel design should match the nature of the raw material.
Steam is introduced into the extraction system.
As it moves through the botanical material, it helps carry volatile aromatic compounds from the material into the vapour stream.
The steam and volatile compounds leave the extraction vessel as vapour and move towards the cooling section.
The vapour enters the condenser system, where heat is removed and the vapour changes back into liquid.
Condenser selection and cooling conditions are important parts of the overall system design.
The condensed mixture then reaches suitable oil separation equipment.
The essential oil and water phase can then be separated and collected according to the properties of the extracted material.
Different plant materials behave differently during extraction.
Leaves, flowers, seeds, roots, and other botanicals may vary in:
That is why choosing equipment only by vessel capacity is not enough.
As a customized steam distillation plant manufacturer, Sonavi Plastosonic can plan the system around the process requirement instead of forcing every application into one standard design.
Customization may cover:
The final configuration should always be selected after reviewing the actual application.
Essential oil production requires more than an extraction vessel. The complete process must move steam, vapour, cooling water, condensate, oil, and other process streams in a controlled way.
As a steam distillation plant manufacturer for essential oil production, Sonavi Plastosonic focuses on the complete process requirement.
A properly planned essential oil manufacturing plant may include the extraction vessel, steam arrangement, condenser, oil separator, piping, controls, and other supporting equipment required for the project.
The exact setup depends on the raw material and desired production capacity.
The main vessel holds the botanical material during processing.
Depending on the project requirement, suitable stainless steel construction can be considered for strength, cleanliness, corrosion resistance, and ease of maintenance.
Material grade and vessel specifications should be selected according to the actual process.
The steam arrangement supplies the heat required for the extraction process.
Its design should support controlled and even steam movement through the botanical material.
The condenser system cools the steam and essential oil vapour after extraction.
An effective condenser is important because the vapour must be converted back into liquid before oil separation can take place.
After condensation, the oil-water mixture enters the separation stage.
Suitable oil separation equipment allows the collected essential oil and water phase to be separated for further handling.
The piping connects the different sections of the system, while suitable valves, instruments, and controls help operators manage the process.
The level of control can vary from a basic system to a more automated plant.
The exact specifications should be finalized according to the project.
| Parameter | Available Configuration |
|---|---|
| Process | Steam Distillation |
| Operation | Batch Distillation System |
| Application | Essential Oil & Botanical Extraction |
| Construction | Stainless Steel as per requirement |
| Capacity | Customized to project needs |
| Extraction Vessel | Application-based design |
| Cooling | Condenser System |
| Separation | Oil-Water Separation System |
| Controls | Manual / Semi-Automatic / Automatic options |
| Plant Design | Customized according to process requirements |
Need exact specifications? Contact our team with your raw material, required batch capacity, and application.
Steam distillation forms part of industrial extraction technology used for suitable natural and aromatic materials.
Our systems can be considered for applications such as:
For suitable flowers, leaves, herbs, seeds, and other aromatic botanical materials.
An aroma oil extraction machine or complete distillation system can be used as part of natural aroma processing where steam distillation is suitable for the material.
Steam-based natural oil extraction equipment can support businesses working with suitable herbs and botanical raw materials.
Natural aromatic oils and botanical ingredients are widely used as raw materials in fragrance and personal-care applications.
Smaller systems can support trials, process development, and evaluation before moving to larger commercial production.
Steam distillation and hydro distillation both use heat and water in botanical processing, but the way the raw material comes into contact with water is different.
| Point | Steam Distillation | Hydro Distillation |
|---|---|---|
| Raw Material | Steam passes through the material | Material is in direct contact with water |
| Process | Steam carries volatile compounds | Material and water are heated together |
| Equipment | Steam supply, extraction vessel, condenser and separator | Distillation vessel, condenser and separator |
| Selection | Based on botanical and production needs | Based on botanical and process needs |
A hydro distillation plant may be suitable for some raw materials, while steam distillation may be preferred for others.
The right method should be selected according to the botanical material, required product, batch size, and process conditions.
Plant selection should not start with price alone.
Before requesting a quotation, consider these six points:
Tell the manufacturer whether you plan to process flowers, leaves, herbs, seeds, roots, or another botanical material.
This helps determine the required vessel and system capacity.
A plant should be selected around the required number of batches and production schedule.
Steam, electricity, cooling water, space, drainage, and other utilities can affect plant configuration.
A smaller operation may prefer simpler controls, while larger plants may require more process monitoring and automation.
If you are setting up a new facility, planning the complete process together can reduce compatibility and layout problems later.
Buyer Tip: Share these details when requesting a quote. It helps our team recommend a more suitable system instead of giving you a generic plant price.
To help us understand your requirement, send:
The more clearly you describe your process, the easier it is to recommend the right configuration.
Sonavi Plastosonic Electricals Pvt. Ltd. provides steam distillation plant solutions from Delhi for essential oil, botanical, herbal, aroma, and related extraction requirements. Plant configuration can be discussed according to raw material, capacity, process, and automation needs.
A steam distillation plant passes steam through suitable botanical material to carry volatile compounds. The vapour is cooled in a condenser, and the resulting oil-water mixture is then separated to collect the essential oil.
The right capacity depends on your raw material quantity per batch, bulk density, daily production target, extraction cycle, and operating schedule. Share these details with the manufacturer before selecting a plant.
A 100-litre configuration can be discussed for suitable small-batch or pilot requirements. The final vessel and system configuration should be selected according to the botanical material and production need.
Yes. A customized system may include changes in capacity, vessel configuration, material of construction, condenser, oil separator, piping, controls, automation, and plant layout according to the project requirement.
A condenser removes heat from the steam and oil vapour leaving the extraction vessel. This converts the vapour into liquid so that the essential oil and water phase can be collected and separated.
In steam distillation, steam passes through the botanical material. In hydro distillation, the botanical material is in direct contact with water during heating. The suitable method depends on the raw material and required process.
Automation requirements can be discussed according to plant size and process needs. Suitable controls may be included to support easier monitoring and more consistent operation.
Turnkey project support can be discussed based on project scope, including process planning, equipment manufacturing, layout coordination, installation assistance, testing, and commissioning support.
For a useful quotation, share the botanical material, quantity per batch, daily production target, required capacity, automation preference, available utilities, and installation location. Plant cost depends on the final technical configuration.
Talk to Sonavi Plastosonic Electricals Pvt. Ltd. about your extraction requirement.
Whether you are planning a small production setup, a customized essential oil manufacturing plant, an automatic system, or a complete industrial extraction project, our team can help you identify a suitable plant configuration based on your application.
Tell us what you want to process, how much you want to process, and your production target.